Dual Shield R-70 ULTRA

ESAB

Dual Shield R-70 ULTRA

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This flux cored welding wire produces smoother arc characteristics and lower welding fumes than many competitive flux cored wires. Dual Shield R-70 Ultra is also designed to have a greater tolerance of mill scale and surface oxides. The notch toughness in the as welded condition is also improved. Bead contour is flat to slightly convex and slag coverage is complete. Dual Shield R-70 Ultra wire is designed for flat and horizontal single or multi-pass applications on low or medium carbon steels recommended with 100% CO2 shielding gas. Areas of application include railcar, heavy equipment, and general fabrication.


Industries

  • Civil Construction
  • Industrial and General Fabrication
  • Mobile Equipment
  • Railcars
  • Ship/Barge Building

Welding Process

  • FCAW (Flux Core)

Typical Weld Metal Analysis %

Weld Metal Analysis
Element C Si Mn P S
Nominal Percentage 0.02 % 0.50 % 1.40 % 0.014 % 0.008 %
Minimum Percentage 0.008 %
Shielding Gas 100% CO2 100% CO2 100% CO2 100% CO2 100% CO2

Approvals

Society Seismic Certified "D"
Grade MIL-70T-1C
Society QPL-24403/1
Society LR
Grade CSA W48 E492T-9-H8 (= or < 1/16), E492T-9M-H16 (>1/16")
Society CWB
Society DNV-GL

Typical Charpy V-Notch Properties

Condition 1
Impact Value (imp) 28 ft-lb
Impact Value (met) 38 J
Shielding Gas 100% CO2
Testing Temperature -18 degC (0 degF)
Condition 1
Impact Value (imp) 25 ft-lb
Impact Value (met) 34 J
Shielding Gas 100% CO2
Testing Temperature -29 degC (-20 degF)

Classifications

Name ASME SFA 5.36
Name ASME SFA 5.20
Grade E70T1-M21A2-CS1-DH8 (= or < 1/16")
Name AWS 5.36
Grade E70T1-C1A2-CS1-DH8
Name AWS A5.36
Grade E70T1-C1A2-CS1-D (> 1/16")
Name AWS A5.36
Grade E70T-1C-DH8/E70T-1M/E70T-9C-DH8/E70T-9M
Name AWS A5.20

Typical Tensile Properties

ConditionElongationReduction in AreaShielding GasTensile Strength (imp)Yield Strength (imp)
As Welded26 %63 %100% CO2565 MPa (82 ksi)485 MPa (70 ksi)

Deposition Data

Current 145 A
Deposition Rate 1.7 kg/h (3.7 lb/h)
Diameter 1.2 mm (.045 in.)
Efficiency (%) 76 %
Shielding Gas 100% CO2
Voltage 28 V
Wire Feed Speed 508 cm/min (200 in./min)
Current 190 A
Deposition Rate 2.5 kg/h (5.6 lb/h)
Diameter 1.2 mm (.045 in.)
Efficiency (%) 80 %
Shielding Gas 100% CO2
Voltage 29 V
Wire Feed Speed 762 cm/min (300 in./min)
Current 225 A
Deposition Rate 3.4 kg/h (7.6 lb/h)
Diameter 1.2 mm (.045 in.)
Efficiency (%) 82 %
Shielding Gas 100% CO2
Voltage 29 V
Wire Feed Speed 1016 cm/min (400 in./min)
Current 255 A
Deposition Rate 4.4 kg/h (9.6 lb/h)
Diameter 1.2 mm (.045 in.)
Efficiency (%) 82 %
Shielding Gas 100% CO2
Voltage 32 V
Wire Feed Speed 1270 cm/min (500 in./min)
Current 300 A
Deposition Rate 5.3 kg/h (11.6 lb/h)
Diameter 1.2 mm (.045 in.)
Efficiency (%) 84 %
Shielding Gas 100% CO2
Voltage 33 V
Wire Feed Speed 1524 cm/min (600 in./min)
Current 140 A
Deposition Rate 1.8 kg/h (3.9 lb/h)
Diameter 1.4 mm (.052 in.)
Efficiency (%) 79 %
Shielding Gas 100% CO2
Voltage 25 V
Wire Feed Speed 381 cm/min (150 in./min)
Current 180 A
Deposition Rate 2.3 kg/h (5.1 lb/h)
Diameter 1.4 mm (.052 in.)
Efficiency (%) 80 %
Shielding Gas 100% CO2
Voltage 26 V
Wire Feed Speed 508 cm/min (200 in./min)
Current 250 A
Deposition Rate 3.4 kg/h (7.4 lb/h)
Diameter 1.4 mm (.052 in.)
Efficiency (%) 80 %
Shielding Gas 100% CO2
Voltage 34 V
Wire Feed Speed 762 cm/min (300 in./min)
Current 300 A
Deposition Rate 4.7 kg/h (10.3 lb/h)
Diameter 1.4 mm (.052 in.)
Efficiency (%) 84 %
Shielding Gas 100% CO2
Voltage 35 V
Wire Feed Speed 1016 cm/min (400 in./min)
Current 340 A
Deposition Rate 6.1 kg/h (13.4 lb/h)
Diameter 1.4 mm (.052 in.)
Efficiency (%) 85 %
Shielding Gas 100% CO2
Voltage 36 V
Wire Feed Speed 1270 cm/min (500 in./min)
Current 390 A
Deposition Rate 7.3 kg/h (16.1 lb/h)
Diameter 1.4 mm (.052 in.)
Efficiency (%) 86 %
Shielding Gas 100% CO2
Voltage 35 V
Wire Feed Speed 1524 cm/min (600 in./min)
Current 195 A
Deposition Rate 2.3 kg/h (5.0 lb/h)
Diameter 1.6 mm (1/16 in.)
Efficiency (%) 78 %
Shielding Gas 100% CO2
Voltage 26 V
Wire Feed Speed 381 cm/min (150 in./min)
Current 265 A
Deposition Rate 4.0 kg/h (8.7 lb/h)
Diameter 1.6 mm (1/16 in.)
Efficiency (%) 83 %
Shielding Gas 100% CO2
Voltage 28 V
Wire Feed Speed 635 cm/min (250 in./min)
Current 325 A
Deposition Rate 4.8 kg/h (10.6 lb/h)
Diameter 1.6 mm (1/16 in.)
Efficiency (%) 85 %
Shielding Gas 100% CO2
Voltage 30 V
Wire Feed Speed 762 cm/min (300 in./min)
Current 365 A
Deposition Rate 5.6 kg/h (12.4 lb/h)
Diameter 1.6 mm (1/16 in.)
Efficiency (%) 84 %
Shielding Gas 100% CO2
Voltage 31 V
Wire Feed Speed 889 cm/min (350 in./min)
Current 385 A
Deposition Rate 6.4 kg/h (14.1 lb/h)
Diameter 1.6 mm (1/16 in.)
Efficiency (%) 84 %
Shielding Gas 100% CO2
Voltage 31 V
Wire Feed Speed 1016 cm/min (400 in./min)
Current 450 A
Deposition Rate 8.0 kg/h (17.7 lb/h)
Diameter 1.6 mm (1/16 in.)
Efficiency (%) 85 %
Shielding Gas 100% CO2
Voltage 33 V
Wire Feed Speed 1270 cm/min (500 in./min)
Current 220 A
Deposition Rate 3.8 kg/h (8.4 lb/h)
Diameter 2.4 mm (3/32 in.)
Efficiency (%) 88 %
Shielding Gas 100% CO2
Voltage 27 V
Wire Feed Speed 254 cm/min (100 in./min)
Current 290 A
Deposition Rate 5.8 kg/h (12.7 lb/h)
Diameter 2.4 mm (3/32 in.)
Efficiency (%) 87 %
Shielding Gas 100% CO2
Voltage 27 V
Wire Feed Speed 381 cm/min (150 in./min)
Current 350 A
Deposition Rate 7.6 kg/h (16.9 lb/h)
Diameter 2.4 mm (3/32 in.)
Efficiency (%) 86 %
Shielding Gas 100% CO2
Voltage 28 V
Wire Feed Speed 508 cm/min (200 in./min)
Current 410 A
Deposition Rate 9.6 kg/h (21.1 lb/h)
Diameter 2.4 mm (3/32 in.)
Efficiency (%) 86 %
Shielding Gas 100% CO2
Voltage 29 V
Wire Feed Speed 635 cm/min (250 in./min)
Current 475 A
Deposition Rate 11.3 kg/h (25.0 lb/h)
Diameter 2.4 mm (3/32 in.)
Efficiency (%) 85 %
Shielding Gas 100% CO2
Voltage 32 V
Wire Feed Speed 762 cm/min (300 in./min)
Current 170 A
Deposition Rate 3.0 kg/h (6.5 lb/h)
Diameter 2.0 mm (5/64 in.)
Efficiency (%) 80 %
Shielding Gas 100% CO2
Voltage 27 V
Wire Feed Speed 317.5 cm/min (125 in./min)
Current 200 A
Deposition Rate 3.6 kg/h (8.0 lb/h)
Diameter 2.0 mm (5/64 in.)
Efficiency (%) 83 %
Shielding Gas 100% CO2
Voltage 27 V
Wire Feed Speed 381 cm/min (150 in./min)
Current 235 A
Deposition Rate 4.9 kg/h (10.8 lb/h)
Diameter 2.0 mm (5/64 in.)
Efficiency (%) 84 %
Shielding Gas 100% CO2
Voltage 28 V
Wire Feed Speed 508 cm/min (200 in./min)
Current 280 A
Deposition Rate 6.2 kg/h (13.6 lb/h)
Diameter 2.0 mm (5/64 in.)
Efficiency (%) 85 %
Shielding Gas 100% CO2
Voltage 29 V
Wire Feed Speed 635 cm/min (250 in./min)
Current 320 A
Deposition Rate 7.4 kg/h (16.2 lb/h)
Diameter 2.0 mm (5/64 in.)
Efficiency (%) 84 %
Shielding Gas 100% CO2
Voltage 30 V
Wire Feed Speed 762 cm/min (300 in./min)
Current 135-205 A
Deposition Type 3
Diameter 1.2 mm (.045 in.)
Shielding Gas 100% CO2
TTW Dist. 9.5-12.7 mm (3/8-1/2 in.)
Voltage 23-26 V
Wire Feed Speed 381-660 cm/min (150-260 in./min)
Current 205-230 A
Deposition Type 3
Diameter 1.2 mm (.045 in.)
Shielding Gas 100% CO2
TTW Dist. 12.7-19 mm (1/2-3/4 in.)
Voltage 25-27 V
Wire Feed Speed 660-965 cm/min (260-380 in./min)
Current 230-265 A
Deposition Type 3
Diameter 1.2 mm (.045 in.)
Shielding Gas 100% CO2
TTW Dist. 19-25.4 mm (3/4-1 in.)
Voltage 26-30 V
Wire Feed Speed 965-1321 cm/min (380-520 in./min)
Current 125-235 A
Deposition Type 3
Diameter 1.4 mm (.052 in.)
Shielding Gas 100% CO2
TTW Dist. 12.7-16 mm (1/2-5/8 in.)
Voltage 23-26 V
Wire Feed Speed 279-584 cm/min (110-230 in./min)
Current 235-290 A
Deposition Type 3
Diameter 1.4 mm (.052 in.)
Shielding Gas 100% CO2
TTW Dist. 16-19 mm (5/8-3/4 in.)
Voltage 25-29 V
Wire Feed Speed 584-864 cm/min (230-340 in./min)
Current 290-350 A
Deposition Type 3
Diameter 1.4 mm (.052 in.)
Shielding Gas 100% CO2
TTW Dist. 19-25.4 mm (3/4-1 in.)
Voltage 29-31 V
Wire Feed Speed 864-1194 cm/min (340-470 in./min)
Current 165-270 A
Deposition Type 3
Diameter 1.6 mm (1/16 in.)
Shielding Gas 100% CO2
TTW Dist. 16-19 mm (5/8-3/4 in.)
Voltage 25-28 V
Wire Feed Speed 279-508 cm/min (110-200 in./min)
Current 270-345 A
Deposition Type 3
Diameter 1.6 mm (1/16 in.)
Shielding Gas 100% CO2
TTW Dist. 19-25.4 mm (3/4-1 in.)
Voltage 27-30 V
Wire Feed Speed 508-762 cm/min (200-300 in./min)
Current 345-415 A
Deposition Type 3
Diameter 1.6 mm (1/16 in.)
Shielding Gas 100% CO2
TTW Dist. 25.4-31.75 mm (1-1.25 in.)
Voltage 28-32 V
Wire Feed Speed 762-1067 cm/min (300-420 in./min)
Current 285-375 A
Deposition Type 3
Diameter 2.0 mm (5/64 in.)
Shielding Gas 100% CO2
TTW Dist. 19-25.4 mm (3/4-1 in.)
Voltage 27-31 V
Wire Feed Speed 317.5-508 cm/min (125-200 in./min)
Current 375-475 A
Deposition Type 3
Diameter 2.0 mm (5/64 in.)
Shielding Gas 100% CO2
TTW Dist. 25.4-31.75 mm (1-1.25 in.)
Voltage 28-32 V
Wire Feed Speed 508-762 cm/min (200-300 in./min)
Current 235-500 A
Deposition Type 3
Diameter 2.4 mm (3/32 in.)
Shielding Gas 100% CO2
TTW Dist. 25.4-31.75 mm (1-1.25 in.)
Voltage 27-30 V
Wire Feed Speed 178-508 cm/min (70-200 in./min)
Current 500-630 A
Deposition Type 3
Diameter 2.4 mm (3/32 in.)
Shielding Gas 100% CO2
TTW Dist. 31.75-38|mm mm (1.25-1.5 in.)
Voltage 30-34 V
Wire Feed Speed 508-698.5 cm/min (200-275 in./min)
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How to purchase Dual Shield R-70 ULTRA

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Part Numbers and Accessories

Part Numbers : Dual Shield R-70 ULTRA
DS R-70 ULT 045X33#AWS 242201184
DS R-70 ULT 045X60#CL 242202307
DS R-70 ULT 1/16X33#AWS 242201176
DS R-70 ULT 1/16X60#CL 242201168
DS R-70 ULT 1/16X600#OMP 242202323
DS R-70 ULT 3/32X500#POP 242202372
DS R-70 ULT 3/32X60#CL 242200947
DS R-70 ULT 3/32X600#RL 242200996
DS R-70 ULT 3/32X850#WR 29" 242202489
DS R-70 ULT 5/64X60#CL 242200970
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