Dual Shield R-70 ULTRA

ESAB

Dual Shield R-70 ULTRA

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This flux cored welding wire produces smoother arc characteristics and lower welding fumes than many competitive flux cored wires. Dual Shield R-70 Ultra is also designed to have a greater tolerance of mill scale and surface oxides. The notch toughness in the as welded condition is also improved. Bead contour is flat to slightly convex and slag coverage is complete. Dual Shield R-70 Ultra wire is designed for flat and horizontal single or multi-pass applications on low or medium carbon steels recommended with 100% CO2 shielding gas. Areas of application include railcar, heavy equipment, and general fabrication.

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Industries

  • Civil Construction
  • Industrial and General Fabrication
  • Mobile Equipment
  • Railcars
  • Ship/Barge Building

Welding Process

  • FCAW (Flux Core)

Typical Weld Metal Analysis %

Weld Metal Analysis
Element C Si Mn P S
Nominal Percentage 0.02 % 0.50 % 1.40 % 0.014 % 0.008 %
Minimum Percentage 0.008 %
Shielding Gas 100% CO2 100% CO2 100% CO2 100% CO2 100% CO2

Approvals

Society Seismic Certified "D"
Grade MIL-70T-1C
Society QPL-24403/1
Society LR
Grade CSA W48 E492T-9-H8 (= or < 1/16), E492T-9M-H16 (>1/16")
Society CWB
Society DNV-GL

Typical Charpy V-Notch Properties

Condition 1
Shielding Gas 100% CO2
Testing Temperature 0 degF (-18 degC)
Condition 1
Shielding Gas 100% CO2
Testing Temperature -20 degF (-29 degC)

Classifications

Name ASME SFA 5.36
Name ASME SFA 5.20
Grade E70T1-M21A2-CS1-DH8 (= or < 1/16")
Name AWS 5.36
Grade E70T1-C1A2-CS1-DH8
Name AWS A5.36
Grade E70T1-C1A2-CS1-D (> 1/16")
Name AWS A5.36
Grade E70T-1C-DH8/E70T-1M/E70T-9C-DH8/E70T-9M
Name AWS A5.20

Typical Tensile Properties

ConditionElongationReduction in AreaShielding GasTensile Strength Yield Strength
As Welded26 %63 %100% CO282 ksi (565 MPa)70 ksi (485 MPa)

Deposition Data

Current 145 A
Deposition Rate 3.7 lb/h (1.7 kg/h)
Diameter .045 in. (1.2 mm)
Efficiency (%) 76 %
Shielding Gas 100% CO2
Voltage 28 V
Wire Feed Speed 200 in./min (508 cm/min)
Current 190 A
Deposition Rate 5.6 lb/h (2.5 kg/h)
Diameter .045 in. (1.2 mm)
Efficiency (%) 80 %
Shielding Gas 100% CO2
Voltage 29 V
Wire Feed Speed 300 in./min (762 cm/min)
Current 225 A
Deposition Rate 7.6 lb/h (3.4 kg/h)
Diameter .045 in. (1.2 mm)
Efficiency (%) 82 %
Shielding Gas 100% CO2
Voltage 29 V
Wire Feed Speed 400 in./min (1016 cm/min)
Current 255 A
Deposition Rate 9.6 lb/h (4.4 kg/h)
Diameter .045 in. (1.2 mm)
Efficiency (%) 82 %
Shielding Gas 100% CO2
Voltage 32 V
Wire Feed Speed 500 in./min (1270 cm/min)
Current 300 A
Deposition Rate 11.6 lb/h (5.3 kg/h)
Diameter .045 in. (1.2 mm)
Efficiency (%) 84 %
Shielding Gas 100% CO2
Voltage 33 V
Wire Feed Speed 600 in./min (1524 cm/min)
Current 140 A
Deposition Rate 3.9 lb/h (1.8 kg/h)
Diameter .052 in. (1.4 mm)
Efficiency (%) 79 %
Shielding Gas 100% CO2
Voltage 25 V
Wire Feed Speed 150 in./min (381 cm/min)
Current 180 A
Deposition Rate 5.1 lb/h (2.3 kg/h)
Diameter .052 in. (1.4 mm)
Efficiency (%) 80 %
Shielding Gas 100% CO2
Voltage 26 V
Wire Feed Speed 200 in./min (508 cm/min)
Current 250 A
Deposition Rate 7.4 lb/h (3.4 kg/h)
Diameter .052 in. (1.4 mm)
Efficiency (%) 80 %
Shielding Gas 100% CO2
Voltage 34 V
Wire Feed Speed 300 in./min (762 cm/min)
Current 300 A
Deposition Rate 10.3 lb/h (4.7 kg/h)
Diameter .052 in. (1.4 mm)
Efficiency (%) 84 %
Shielding Gas 100% CO2
Voltage 35 V
Wire Feed Speed 400 in./min (1016 cm/min)
Current 340 A
Deposition Rate 13.4 lb/h (6.1 kg/h)
Diameter .052 in. (1.4 mm)
Efficiency (%) 85 %
Shielding Gas 100% CO2
Voltage 36 V
Wire Feed Speed 500 in./min (1270 cm/min)
Current 390 A
Deposition Rate 16.1 lb/h (7.3 kg/h)
Diameter .052 in. (1.4 mm)
Efficiency (%) 86 %
Shielding Gas 100% CO2
Voltage 35 V
Wire Feed Speed 600 in./min (1524 cm/min)
Current 195 A
Deposition Rate 5.0 lb/h (2.3 kg/h)
Diameter 1/16 in. (1.6 mm)
Efficiency (%) 78 %
Shielding Gas 100% CO2
Voltage 26 V
Wire Feed Speed 150 in./min (381 cm/min)
Current 265 A
Deposition Rate 8.7 lb/h (4.0 kg/h)
Diameter 1/16 in. (1.6 mm)
Efficiency (%) 83 %
Shielding Gas 100% CO2
Voltage 28 V
Wire Feed Speed 250 in./min (635 cm/min)
Current 325 A
Deposition Rate 10.6 lb/h (4.8 kg/h)
Diameter 1/16 in. (1.6 mm)
Efficiency (%) 85 %
Shielding Gas 100% CO2
Voltage 30 V
Wire Feed Speed 300 in./min (762 cm/min)
Current 365 A
Deposition Rate 12.4 lb/h (5.6 kg/h)
Diameter 1/16 in. (1.6 mm)
Efficiency (%) 84 %
Shielding Gas 100% CO2
Voltage 31 V
Wire Feed Speed 350 in./min (889 cm/min)
Current 385 A
Deposition Rate 14.1 lb/h (6.4 kg/h)
Diameter 1/16 in. (1.6 mm)
Efficiency (%) 84 %
Shielding Gas 100% CO2
Voltage 31 V
Wire Feed Speed 400 in./min (1016 cm/min)
Current 450 A
Deposition Rate 17.7 lb/h (8.0 kg/h)
Diameter 1/16 in. (1.6 mm)
Efficiency (%) 85 %
Shielding Gas 100% CO2
Voltage 33 V
Wire Feed Speed 500 in./min (1270 cm/min)
Current 220 A
Deposition Rate 8.4 lb/h (3.8 kg/h)
Diameter 3/32 in. (2.4 mm)
Efficiency (%) 88 %
Shielding Gas 100% CO2
Voltage 27 V
Wire Feed Speed 100 in./min (254 cm/min)
Current 290 A
Deposition Rate 12.7 lb/h (5.8 kg/h)
Diameter 3/32 in. (2.4 mm)
Efficiency (%) 87 %
Shielding Gas 100% CO2
Voltage 27 V
Wire Feed Speed 150 in./min (381 cm/min)
Current 350 A
Deposition Rate 16.9 lb/h (7.6 kg/h)
Diameter 3/32 in. (2.4 mm)
Efficiency (%) 86 %
Shielding Gas 100% CO2
Voltage 28 V
Wire Feed Speed 200 in./min (508 cm/min)
Current 410 A
Deposition Rate 21.1 lb/h (9.6 kg/h)
Diameter 3/32 in. (2.4 mm)
Efficiency (%) 86 %
Shielding Gas 100% CO2
Voltage 29 V
Wire Feed Speed 250 in./min (635 cm/min)
Current 475 A
Deposition Rate 25.0 lb/h (11.3 kg/h)
Diameter 3/32 in. (2.4 mm)
Efficiency (%) 85 %
Shielding Gas 100% CO2
Voltage 32 V
Wire Feed Speed 300 in./min (762 cm/min)
Current 170 A
Deposition Rate 6.5 lb/h (3.0 kg/h)
Diameter 5/64 in. (2.0 mm)
Efficiency (%) 80 %
Shielding Gas 100% CO2
Voltage 27 V
Wire Feed Speed 125 in./min (317.5 cm/min)
Current 200 A
Deposition Rate 8.0 lb/h (3.6 kg/h)
Diameter 5/64 in. (2.0 mm)
Efficiency (%) 83 %
Shielding Gas 100% CO2
Voltage 27 V
Wire Feed Speed 150 in./min (381 cm/min)
Current 235 A
Deposition Rate 10.8 lb/h (4.9 kg/h)
Diameter 5/64 in. (2.0 mm)
Efficiency (%) 84 %
Shielding Gas 100% CO2
Voltage 28 V
Wire Feed Speed 200 in./min (508 cm/min)
Current 280 A
Deposition Rate 13.6 lb/h (6.2 kg/h)
Diameter 5/64 in. (2.0 mm)
Efficiency (%) 85 %
Shielding Gas 100% CO2
Voltage 29 V
Wire Feed Speed 250 in./min (635 cm/min)
Current 320 A
Deposition Rate 16.2 lb/h (7.4 kg/h)
Diameter 5/64 in. (2.0 mm)
Efficiency (%) 84 %
Shielding Gas 100% CO2
Voltage 30 V
Wire Feed Speed 300 in./min (762 cm/min)
Current 135-205 A
Deposition Type 3
Diameter .045 in. (1.2 mm)
Shielding Gas 100% CO2
TTW Dist. 3/8-1/2 in. (9.5-12.7 mm)
Voltage 23-26 V
Wire Feed Speed 150-260 in./min (381-660 cm/min)
Current 205-230 A
Deposition Type 3
Diameter .045 in. (1.2 mm)
Shielding Gas 100% CO2
TTW Dist. 1/2-3/4 in. (12.7-19 mm)
Voltage 25-27 V
Wire Feed Speed 260-380 in./min (660-965 cm/min)
Current 230-265 A
Deposition Type 3
Diameter .045 in. (1.2 mm)
Shielding Gas 100% CO2
TTW Dist. 3/4-1 in. (19-25.4 mm)
Voltage 26-30 V
Wire Feed Speed 380-520 in./min (965-1321 cm/min)
Current 125-235 A
Deposition Type 3
Diameter .052 in. (1.4 mm)
Shielding Gas 100% CO2
TTW Dist. 1/2-5/8 in. (12.7-16 mm)
Voltage 23-26 V
Wire Feed Speed 110-230 in./min (279-584 cm/min)
Current 235-290 A
Deposition Type 3
Diameter .052 in. (1.4 mm)
Shielding Gas 100% CO2
TTW Dist. 5/8-3/4 in. (16-19 mm)
Voltage 25-29 V
Wire Feed Speed 230-340 in./min (584-864 cm/min)
Current 290-350 A
Deposition Type 3
Diameter .052 in. (1.4 mm)
Shielding Gas 100% CO2
TTW Dist. 3/4-1 in. (19-25.4 mm)
Voltage 29-31 V
Wire Feed Speed 340-470 in./min (864-1194 cm/min)
Current 165-270 A
Deposition Type 3
Diameter 1/16 in. (1.6 mm)
Shielding Gas 100% CO2
TTW Dist. 5/8-3/4 in. (16-19 mm)
Voltage 25-28 V
Wire Feed Speed 110-200 in./min (279-508 cm/min)
Current 270-345 A
Deposition Type 3
Diameter 1/16 in. (1.6 mm)
Shielding Gas 100% CO2
TTW Dist. 3/4-1 in. (19-25.4 mm)
Voltage 27-30 V
Wire Feed Speed 200-300 in./min (508-762 cm/min)
Current 345-415 A
Deposition Type 3
Diameter 1/16 in. (1.6 mm)
Shielding Gas 100% CO2
TTW Dist. 1-1.25 in. (25.4-31.75 mm)
Voltage 28-32 V
Wire Feed Speed 300-420 in./min (762-1067 cm/min)
Current 285-375 A
Deposition Type 3
Diameter 5/64 in. (2.0 mm)
Shielding Gas 100% CO2
TTW Dist. 3/4-1 in. (19-25.4 mm)
Voltage 27-31 V
Wire Feed Speed 125-200 in./min (317.5-508 cm/min)
Current 375-475 A
Deposition Type 3
Diameter 5/64 in. (2.0 mm)
Shielding Gas 100% CO2
TTW Dist. 1-1.25 in. (25.4-31.75 mm)
Voltage 28-32 V
Wire Feed Speed 200-300 in./min (508-762 cm/min)
Current 235-500 A
Deposition Type 3
Diameter 3/32 in. (2.4 mm)
Shielding Gas 100% CO2
TTW Dist. 1-1.25 in. (25.4-31.75 mm)
Voltage 27-30 V
Wire Feed Speed 70-200 in./min (178-508 cm/min)
Current 500-630 A
Deposition Type 3
Diameter 3/32 in. (2.4 mm)
Shielding Gas 100% CO2
TTW Dist. 1.25-1.5 in. (31.75-38|mm mm)
Voltage 30-34 V
Wire Feed Speed 200-275 in./min (508-698.5 cm/min)
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Part Numbers and Accessories

Part Numbers : Dual Shield R-70 ULTRA
DS R-70 ULT 045X33#AWS 242201184 FIND A DISTRIBUTOR
DS R-70 ULT 045X60#CL 242202307 FIND A DISTRIBUTOR
DS R-70 ULT 1/16X33#AWS 242201176 FIND A DISTRIBUTOR
DS R-70 ULT 1/16X60#CL 242201168 FIND A DISTRIBUTOR
DS R-70 ULT 1/16X600#OMP 242202323 FIND A DISTRIBUTOR
DS R-70 ULT 3/32X500#POP 242202372 FIND A DISTRIBUTOR
DS R-70 ULT 3/32X60#CL 242200947 FIND A DISTRIBUTOR
DS R-70 ULT 3/32X600#RL 242200996 FIND A DISTRIBUTOR
DS R-70 ULT 3/32X850#WR 29" 242202489 FIND A DISTRIBUTOR
DS R-70 ULT 5/64X60#CL 242200970 FIND A DISTRIBUTOR
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