Dual Shield 810X-NI1
Dual Shield 810X-Ni1 provides outstanding operator appeal with an easily controlled arc, improved operation at both lower and higher current levels, minimal spatter and easily removed slag. Dual Shield 810X-Ni1 is designed for use with 100% CO2. It is an excellent choice for welding on COR-TEN® steel in applications where weathering grade wires are not desirable.
Industries
- Barges
- Bridge Construction
- Civil Construction
- Industrial and General Fabrication
- Power Generation
- Railcars
- Ship/Barge Building
- Light Equipment
- Heavy Equipment
Welding Process
- FCAW (Flux Core)
Typical Charpy V-Notch Properties
| Impact Value | Testing Temperature | |||
| as welded 100% co2 | ||||
| 81 J(60 ft-lb) | -29 degC(-20 degF) | |||
| 61 J(45 ft-lb) | -40 degC(-40 degF) | |||
Typical Tensile Properties
| Condition | Elongation | Shielding Gas | Tensile Strength | Yield Strength |
| As Welded | 29 % | 100% CO2 | 635 MPa (92 ksi) | 590 MPa (86 ksi) |
Recommended Welding Parameters
| Current | TTW Dist. | Voltage | Wire Diameter | Wire Feed Speed |
| 100% CO2 | ||||
| 290-415 A | 25.4-31.75 mm(1-1.25 in.) | 28-32 V | 1.6 mm(1/16 in.) | 1016-1270 cm/min(400-500 in./min) |
| 245-345 A | 19-25.4 mm(3/4-1 in.) | 27-30 V | 1.6 mm(1/16 in.) | 673-1016 cm/min(265-400 in./min) |
| 165-270 A | 15.8-19 mm(5/8-3/4 in.) | 25-28 V | 1.6 mm(1/16 in.) | 343-673 cm/min(135-265 in./min) |
| 250-350 A | 19-25.4 mm(3/4-1 in.) | 29-31 V | 1.4 mm(.052 in.) | 1016-1524 cm/min(400-600 in./min) |
| 215-290 A | 15.8-19 mm(5/8-3/4 in.) | 25-29 V | 1.4 mm(.052 in.) | 711-1016 cm/min(280-400 in./min) |
| 125-235 A | 12.7-15.8 mm(1/2-5/8 in.) | 23-26 V | 1.4 mm(.052 in.) | 330-711 cm/min(130-280 in./min) |
| 180-265 A | 19-25.4 mm(3/4-1 in.) | 26-30 V | 1.2 mm(.045 in.) | 889-1397 cm/min(350-550 in./min) |
| 175-230 A | 12.7-19 mm(1/2-3/4 in.) | 25-27 V | 1.2 mm(.045 in.) | 737-889 cm/min(290-350 in./min) |
| 135-205 A | 9.5-12.7 mm(3/8-1/2 in.) | 23-26 V | 1.2 mm(.045 in.) | 432-737 cm/min(170-290 in./min) |
Deposition Data
| Current | Deposition Rate | Deposition Type | Diameter | Deposition Efficiency (%) | Voltage | Wire Feed Speed |
| 100% CO2 | ||||||
| 289 A | 3.8 kg/h(8.4 lb/h) | Vertical Up | 1.6 mm(1/16 in.) | 81 % | 660 cm/min(260 in./min) | |
| 273 A | 3.5 kg/h(7.7 lb/h) | Vertical Up | 1.6 mm(1/16 in.) | 81 % | 26 V | 610 cm/min(240 in./min) |
| 257 A | 3.2 kg/h(7.0 lb/h) | Vertical Up | 1.6 mm(1/16 in.) | 81 % | 26 V | 559 cm/min(220 in./min) |
| 240 A | 2.9 kg/h(6.3 lb/h) | Vertical Up | 1.6 mm(1/16 in.) | 80 % | 25 V | 508 cm/min(200 in./min) |
| 223 A | 2.5 kg/h(5.6 lb/h) | Vertical Up | 1.6 mm(1/16 in.) | 80 % | 25 V | 457 cm/min(180 in./min) |
| 205 A | 2.2 kg/h(4.9 lb/h) | Vertical Up | 1.6 mm(1/16 in.) | 80 % | 25 V | 406 cm/min(160 in./min) |
| 187 A | 1.9 kg/h(4.2 lb/h) | Vertical Up | 1.6 mm(1/16 in.) | 80 % | 24 V | 356 cm/min(140 in./min) |
| 207 A | 2.9 kg/h(6.3 lb/h) | Vertical Up | 1.4 mm(.052 in.) | 82 % | 26 V | 635 cm/min(250 in./min) |
| 201 A | 2.7 kg/h(6.0 lb/h) | Vertical Up | 1.4 mm(.052 in.) | 82 % | 26 V | 610 cm/min(240 in./min) |
| 196 A | 2.6 kg/h(5.8 lb/h) | Vertical Up | 1.4 mm(.052 in.) | 82 % | 26 V | 584 cm/min(230 in./min) |
| 190 A | 2.5 kg/h(5.5 lb/h) | Vertical Up | 1.4 mm(.052 in.) | 81 % | 26 V | 559 cm/min(220 in./min) |
| 184 A | 2.4 kg/h(5.3 lb/h) | Vertical Up | 1.4 mm(.052 in.) | 81 % | 25 V | 533 cm/min(210 in./min) |
| 178 A | 2.3 kg/h(5.0 lb/h) | Vertical Up | 1.4 mm(.052 in.) | 81 % | 25 V | 508 cm/min(200 in./min) |
| 172 A | 2.2 kg/h(4.8 lb/h) | Vertical Up | 1.4 mm(.052 in.) | 81 % | 25 V | 483 cm/min(190 in./min) |
| 166 A | 2.0 kg/h(4.5 lb/h) | Vertical Up | 1.4 mm(.052 in.) | 81 % | 25 V | 457 cm/min(180 in./min) |
| 159 A | 1.8 kg/h(4.0 lb/h) | Vertical Up | 1.4 mm(.052 in.) | 81 % | 24 V | 432 cm/min(170 in./min) |
| 153 A | 1.8 kg/h(4.0 lb/h) | Vertical Up | 1.4 mm(.052 in.) | 81 % | 24 V | 406 cm/min(160 in./min) |
| 217 A | 3.1 kg/h(6.8 lb/h) | Vertical Up | 1.2 mm(.045 in.) | 83 % | 26 V | 940 cm/min(370 in./min) |
| 205 A | 2.8 kg/h(6.2 lb/h) | Vertical Up | 1.2 mm(.045 in.) | 83 % | 26 V | 864 cm/min(340 in./min) |
| 193 A | 2.5 kg/h(5.6 lb/h) | Vertical Up | 1.2 mm(.045 in.) | 82 % | 25 V | 787 cm/min(310 in./min) |
| 180 A | 2.3 kg/h(5.1 lb/h) | Vertical Up | 1.2 mm(.045 in.) | 82 % | 24 V | 711 cm/min(280 in./min) |
| 167 A | 2.0 kg/h(4.5 lb/h) | Vertical Up | 1.2 mm(.045 in.) | 82 % | 24 V | 635 cm/min(250 in./min) |
| 154 A | 1.8 kg/h(3.9 lb/h) | Vertical Up | 1.2 mm(.045 in.) | 81 % | 23 V | 559 cm/min(220 in./min) |
| 140 A | 1.5 kg/h(3.3 lb/h) | Vertical Up | 1.2 mm(.045 in.) | 81 % | 23 V | 483 cm/min(190 in./min) |
Classifications
| Classifications |
ASME SFA 5.36 : ASME SFA 5.29 : AWS A5.36 : E81T1-C1A4-Ni1-H8 AWS A5.29 : E81T1-Ni1CD-JH8 |
Approvals
| Approvals |
CWB CSA W48 E551T1-Ni1C-H8 Seismic Certified "D" |
| Approvals are based on factory location. Please contact ESAB for more information. |
Typical Weld Metal Analysis %
| Typical Weld Metal Analysis % | ||||||||||||||
| C | Mn | Ni | P | S | Si | |||||||||
| 100% CO2 | ||||||||||||||
| 0.04 % | 1.30 % | 1.00 % | 0.010 % | 0.009 % | 0.60 % | |||||||||
How to purchase Dual Shield 810X-NI1
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