Dual Shield 810X-NI1

ESAB

Dual Shield 810X-NI1

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Dual Shield 810X-Ni1 provides outstanding operator appeal with an easily controlled arc, improved operation at both lower and higher current levels, minimal spatter and easily removed slag. Dual Shield 810X-Ni1 is designed for use with 100% CO2. It is an excellent choice for welding on COR-TEN® steel in applications where weathering grade wires are not desirable.

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Industries

  • Barges
  • Bridge Construction
  • Civil Construction
  • Industrial and General Fabrication
  • Power Generation
  • Railcars
  • Ship/Barge Building
  • Light Equipment
  • Heavy Equipment

Welding Process

  • FCAW (Flux Core)

Typical Charpy V-Notch Properties

Impact Value Testing Temperature
as welded 100% co2
81 J (60 ft-lb) -29 degC (-20 degF)
61 J (45 ft-lb) -40 degC (-40 degF)

Typical Tensile Properties

ConditionElongationShielding GasTensile Strength Yield Strength
As Welded29 %100% CO2635 MPa (92 ksi)590 MPa (86 ksi)

Recommended Welding Parameters

Current TTW Dist. Voltage Wire Diameter Wire Feed Speed
100% CO2
290-415 A 25.4-31.75 mm (1-1.25 in.) 28-32 V 1.6 mm (1/16 in.) 1016-1270 cm/min (400-500 in./min)
245-345 A 19-25.4 mm (3/4-1 in.) 27-30 V 1.6 mm (1/16 in.) 673-1016 cm/min (265-400 in./min)
165-270 A 15.8-19 mm (5/8-3/4 in.) 25-28 V 1.6 mm (1/16 in.) 343-673 cm/min (135-265 in./min)
250-350 A 19-25.4 mm (3/4-1 in.) 29-31 V 1.4 mm (.052 in.) 1016-1524 cm/min (400-600 in./min)
215-290 A 15.8-19 mm (5/8-3/4 in.) 25-29 V 1.4 mm (.052 in.) 711-1016 cm/min (280-400 in./min)
125-235 A 12.7-15.8 mm (1/2-5/8 in.) 23-26 V 1.4 mm (.052 in.) 330-711 cm/min (130-280 in./min)
180-265 A 19-25.4 mm (3/4-1 in.) 26-30 V 1.2 mm (.045 in.) 889-1397 cm/min (350-550 in./min)
175-230 A 12.7-19 mm (1/2-3/4 in.) 25-27 V 1.2 mm (.045 in.) 737-889 cm/min (290-350 in./min)
135-205 A 9.5-12.7 mm (3/8-1/2 in.) 23-26 V 1.2 mm (.045 in.) 432-737 cm/min (170-290 in./min)

Deposition Data

Current Deposition Rate Deposition Type Diameter Deposition Efficiency (%) Voltage Wire Feed Speed
100% CO2
289 A 3.8 kg/h (8.4 lb/h) Vertical Up 1.6 mm (1/16 in.) 81 % 660 cm/min (260 in./min)
273 A 3.5 kg/h (7.7 lb/h) Vertical Up 1.6 mm (1/16 in.) 81 % 26 V 610 cm/min (240 in./min)
257 A 3.2 kg/h (7.0 lb/h) Vertical Up 1.6 mm (1/16 in.) 81 % 26 V 559 cm/min (220 in./min)
240 A 2.9 kg/h (6.3 lb/h) Vertical Up 1.6 mm (1/16 in.) 80 % 25 V 508 cm/min (200 in./min)
223 A 2.5 kg/h (5.6 lb/h) Vertical Up 1.6 mm (1/16 in.) 80 % 25 V 457 cm/min (180 in./min)
205 A 2.2 kg/h (4.9 lb/h) Vertical Up 1.6 mm (1/16 in.) 80 % 25 V 406 cm/min (160 in./min)
187 A 1.9 kg/h (4.2 lb/h) Vertical Up 1.6 mm (1/16 in.) 80 % 24 V 356 cm/min (140 in./min)
207 A 2.9 kg/h (6.3 lb/h) Vertical Up 1.4 mm (.052 in.) 82 % 26 V 635 cm/min (250 in./min)
201 A 2.7 kg/h (6.0 lb/h) Vertical Up 1.4 mm (.052 in.) 82 % 26 V 610 cm/min (240 in./min)
196 A 2.6 kg/h (5.8 lb/h) Vertical Up 1.4 mm (.052 in.) 82 % 26 V 584 cm/min (230 in./min)
190 A 2.5 kg/h (5.5 lb/h) Vertical Up 1.4 mm (.052 in.) 81 % 26 V 559 cm/min (220 in./min)
184 A 2.4 kg/h (5.3 lb/h) Vertical Up 1.4 mm (.052 in.) 81 % 25 V 533 cm/min (210 in./min)
178 A 2.3 kg/h (5.0 lb/h) Vertical Up 1.4 mm (.052 in.) 81 % 25 V 508 cm/min (200 in./min)
172 A 2.2 kg/h (4.8 lb/h) Vertical Up 1.4 mm (.052 in.) 81 % 25 V 483 cm/min (190 in./min)
166 A 2.0 kg/h (4.5 lb/h) Vertical Up 1.4 mm (.052 in.) 81 % 25 V 457 cm/min (180 in./min)
159 A 1.8 kg/h (4.0 lb/h) Vertical Up 1.4 mm (.052 in.) 81 % 24 V 432 cm/min (170 in./min)
153 A 1.8 kg/h (4.0 lb/h) Vertical Up 1.4 mm (.052 in.) 81 % 24 V 406 cm/min (160 in./min)
217 A 3.1 kg/h (6.8 lb/h) Vertical Up 1.2 mm (.045 in.) 83 % 26 V 940 cm/min (370 in./min)
205 A 2.8 kg/h (6.2 lb/h) Vertical Up 1.2 mm (.045 in.) 83 % 26 V 864 cm/min (340 in./min)
193 A 2.5 kg/h (5.6 lb/h) Vertical Up 1.2 mm (.045 in.) 82 % 25 V 787 cm/min (310 in./min)
180 A 2.3 kg/h (5.1 lb/h) Vertical Up 1.2 mm (.045 in.) 82 % 24 V 711 cm/min (280 in./min)
167 A 2.0 kg/h (4.5 lb/h) Vertical Up 1.2 mm (.045 in.) 82 % 24 V 635 cm/min (250 in./min)
154 A 1.8 kg/h (3.9 lb/h) Vertical Up 1.2 mm (.045 in.) 81 % 23 V 559 cm/min (220 in./min)
140 A 1.5 kg/h (3.3 lb/h) Vertical Up 1.2 mm (.045 in.) 81 % 23 V 483 cm/min (190 in./min)

Classifications

Classifications ASME SFA 5.36 :
ASME SFA 5.29 :
AWS A5.36 : E81T1-C1A4-Ni1-H8
AWS A5.29 : E81T1-Ni1CD-JH8

Approvals

Approvals CWB CSA W48 E551T1-Ni1C-H8
Seismic Certified "D"
Approvals are based on factory location. Please contact ESAB for more information.

Typical Weld Metal Analysis %

Typical Weld Metal Analysis %
C Mn Ni P S Si
100% CO2
0.04 % 1.30 % 1.00 % 0.010 % 0.009 % 0.60 %
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Part Numbers and Accessories

Part Numbers : Dual Shield 810X-NI1
DS 810X-NI1 045X33#AWS 245022074 FIND A DISTRIBUTOR
DS 810X-NI1 052X33#AWS 245022132 FIND A DISTRIBUTOR
DS 810X-NI1 1/16X33#AWS 245022082 FIND A DISTRIBUTOR
DS 810X-NI1 1/16X60#CL 245022090 FIND A DISTRIBUTOR
DS 810X-NI1 1/16X600#OMP 245023023 FIND A DISTRIBUTOR
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