Dual Shield 810X-NI1

ESAB

Dual Shield 810X-NI1

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Dual Shield 810X-Ni1 provides outstanding operator appeal with an easily controlled arc, improved operation at both lower and higher current levels, minimal spatter and easily removed slag. Dual Shield 810X-Ni1 is designed for use with 100% CO2. It is an excellent choice for welding on COR-TEN® steel in applications where weathering grade wires are not desirable.

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Industries

  • Barges
  • Bridge Construction
  • Civil Construction
  • Industrial and General Fabrication
  • Power Generation
  • Railcars
  • Ship/Barge Building
  • Light Equipment
  • Heavy Equipment

Welding Process

  • FCAW (Flux Core)

Typical Weld Metal Analysis %

Weld Metal Analysis
Element P S Mn Si C Ni
Nominal Percentage 0.010 % 0.009 % 1.30 % 0.60 % 0.04 % 1.00 %
Shielding Gas 100% CO2 100% CO2 100% CO2 100% CO2 100% CO2 100% CO2

Approvals

Society Seismic Certified "D"
Grade CSA W48 E551T1-Ni1C-H8
Society CWB

Typical Charpy V-Notch Properties

Condition 1
Shielding Gas 100% CO2
Testing Temperature -20 degF (-29 degC)
Condition 1
Shielding Gas 100% CO2
Testing Temperature -40 degF (-40 degC)

Classifications

Name ASME SFA 5.36
Name ASME SFA 5.29
Grade E81T1-C1A4-Ni1-H8
Name AWS A5.36
Grade E81T1-Ni1CD-JH8
Name AWS A5.29

Typical Tensile Properties

ConditionElongationShielding GasTensile Strength Yield Strength
As Welded29 %100% CO292 ksi (635 MPa)86 ksi (590 MPa)

Deposition Data

Current 135-205 A
Deposition Type 3
Diameter .045 in. (1.2 mm)
Shielding Gas 100% CO2
TTW Dist. 3/8-1/2 in. (9.5-12.7 mm)
Voltage 23-26 V
Wire Feed Speed 170-290 in./min (432-737 cm/min)
Current 175-230 A
Deposition Type 3
Diameter .045 in. (1.2 mm)
Shielding Gas 100% CO2
TTW Dist. 1/2-3/4 in. (12.7-19 mm)
Voltage 25-27 V
Wire Feed Speed 290-350 in./min (737-889 cm/min)
Current 180-265 A
Deposition Type 3
Diameter .045 in. (1.2 mm)
Shielding Gas 100% CO2
TTW Dist. 3/4-1 in. (19-25.4 mm)
Voltage 26-30 V
Wire Feed Speed 350-550 in./min (889-1397 cm/min)
Current 250-350 A
Deposition Type 3
Diameter .052 in. (1.4 mm)
Shielding Gas 100% CO2
TTW Dist. 3/4-1 in. (19-25.4 mm)
Voltage 29-31 V
Wire Feed Speed 400-600 in./min (1016-1524 cm/min)
Current 245-345 A
Deposition Type 3
Diameter 1/16 in. (1.6 mm)
Shielding Gas 100% CO2
TTW Dist. 3/4-1 in. (19-25.4 mm)
Voltage 27-30 V
Wire Feed Speed 265-400 in./min (673-1016 cm/min)
Current 290-415 A
Deposition Type 3
Diameter 1/16 in. (1.6 mm)
Shielding Gas 100% CO2
TTW Dist. 1-1.25 in. (25.4-31.75 mm)
Voltage 28-32 V
Wire Feed Speed 400-500 in./min (1016-1270 cm/min)
Current 165-270 A
Deposition Type 3
Diameter 1/16 in. (1.6 mm)
Shielding Gas 100% CO2
TTW Dist. 5/8-3/4 in. (15.8-19 mm)
Voltage 25-28 V
Wire Feed Speed 135-265 in./min (343-673 cm/min)
Current 215-290 A
Deposition Type 3
Diameter .052 in. (1.4 mm)
Shielding Gas 100% CO2
TTW Dist. 5/8-3/4 in. (15.8-19 mm)
Voltage 25-29 V
Wire Feed Speed 280-400 in./min (711-1016 cm/min)
Current 125-235 A
Deposition Type 3
Diameter .052 in. (1.4 mm)
Shielding Gas 100% CO2
TTW Dist. 1/2-5/8 in. (12.7-15.8 mm)
Voltage 23-26 V
Wire Feed Speed 130-280 in./min (330-711 cm/min)
Current 289 A
Deposition Rate 8.4 lb/h (3.8 kg/h)
Deposition Type 6
Diameter 1/16 in. (1.6 mm)
Efficiency (%) 81 %
Shielding Gas 100% CO2
Wire Feed Speed 260 in./min (660 cm/min)
Current 273 A
Deposition Rate 7.7 lb/h (3.5 kg/h)
Deposition Type 6
Diameter 1/16 in. (1.6 mm)
Efficiency (%) 81 %
Shielding Gas 100% CO2
Voltage 26 V
Wire Feed Speed 240 in./min (610 cm/min)
Current 257 A
Deposition Rate 7.0 lb/h (3.2 kg/h)
Deposition Type 6
Diameter 1/16 in. (1.6 mm)
Efficiency (%) 81 %
Shielding Gas 100% CO2
Voltage 26 V
Wire Feed Speed 220 in./min (559 cm/min)
Current 240 A
Deposition Rate 6.3 lb/h (2.9 kg/h)
Deposition Type 6
Diameter 1/16 in. (1.6 mm)
Efficiency (%) 80 %
Shielding Gas 100% CO2
Voltage 25 V
Wire Feed Speed 200 in./min (508 cm/min)
Current 223 A
Deposition Rate 5.6 lb/h (2.5 kg/h)
Deposition Type 6
Diameter 1/16 in. (1.6 mm)
Efficiency (%) 80 %
Shielding Gas 100% CO2
Voltage 25 V
Wire Feed Speed 180 in./min (457 cm/min)
Current 205 A
Deposition Rate 4.9 lb/h (2.2 kg/h)
Deposition Type 6
Diameter 1/16 in. (1.6 mm)
Efficiency (%) 80 %
Shielding Gas 100% CO2
Voltage 25 V
Wire Feed Speed 160 in./min (406 cm/min)
Current 187 A
Deposition Rate 4.2 lb/h (1.9 kg/h)
Deposition Type 6
Diameter 1/16 in. (1.6 mm)
Efficiency (%) 80 %
Shielding Gas 100% CO2
Voltage 24 V
Wire Feed Speed 140 in./min (356 cm/min)
Current 207 A
Deposition Rate 6.3 lb/h (2.9 kg/h)
Deposition Type 6
Diameter .052 in. (1.4 mm)
Efficiency (%) 82 %
Shielding Gas 100% CO2
Voltage 26 V
Wire Feed Speed 250 in./min (635 cm/min)
Current 201 A
Deposition Rate 6.0 lb/h (2.7 kg/h)
Deposition Type 6
Diameter .052 in. (1.4 mm)
Efficiency (%) 82 %
Shielding Gas 100% CO2
Voltage 26 V
Wire Feed Speed 240 in./min (610 cm/min)
Current 196 A
Deposition Rate 5.8 lb/h (2.6 kg/h)
Deposition Type 6
Diameter .052 in. (1.4 mm)
Efficiency (%) 82 %
Shielding Gas 100% CO2
Voltage 26 V
Wire Feed Speed 230 in./min (584 cm/min)
Current 190 A
Deposition Rate 5.5 lb/h (2.5 kg/h)
Deposition Type 6
Diameter .052 in. (1.4 mm)
Efficiency (%) 81 %
Shielding Gas 100% CO2
Voltage 26 V
Wire Feed Speed 220 in./min (559 cm/min)
Current 184 A
Deposition Rate 5.3 lb/h (2.4 kg/h)
Deposition Type 6
Diameter .052 in. (1.4 mm)
Efficiency (%) 81 %
Shielding Gas 100% CO2
Voltage 25 V
Wire Feed Speed 210 in./min (533 cm/min)
Current 178 A
Deposition Rate 5.0 lb/h (2.3 kg/h)
Deposition Type 6
Diameter .052 in. (1.4 mm)
Efficiency (%) 81 %
Shielding Gas 100% CO2
Voltage 25 V
Wire Feed Speed 200 in./min (508 cm/min)
Current 172 A
Deposition Rate 4.8 lb/h (2.2 kg/h)
Deposition Type 6
Diameter .052 in. (1.4 mm)
Efficiency (%) 81 %
Shielding Gas 100% CO2
Voltage 25 V
Wire Feed Speed 190 in./min (483 cm/min)
Current 166 A
Deposition Rate 4.5 lb/h (2.0 kg/h)
Deposition Type 6
Diameter .052 in. (1.4 mm)
Efficiency (%) 81 %
Shielding Gas 100% CO2
Voltage 25 V
Wire Feed Speed 180 in./min (457 cm/min)
Current 159 A
Deposition Rate 4.0 lb/h (1.8 kg/h)
Deposition Type 6
Diameter .052 in. (1.4 mm)
Efficiency (%) 81 %
Shielding Gas 100% CO2
Voltage 24 V
Wire Feed Speed 170 in./min (432 cm/min)
Current 153 A
Deposition Rate 4.0 lb/h (1.8 kg/h)
Deposition Type 6
Diameter .052 in. (1.4 mm)
Efficiency (%) 81 %
Shielding Gas 100% CO2
Voltage 24 V
Wire Feed Speed 160 in./min (406 cm/min)
Current 217 A
Deposition Rate 6.8 lb/h (3.1 kg/h)
Deposition Type 6
Diameter .045 in. (1.2 mm)
Efficiency (%) 83 %
Shielding Gas 100% CO2
Voltage 26 V
Wire Feed Speed 370 in./min (940 cm/min)
Current 205 A
Deposition Rate 6.2 lb/h (2.8 kg/h)
Deposition Type 6
Diameter .045 in. (1.2 mm)
Efficiency (%) 83 %
Shielding Gas 100% CO2
Voltage 26 V
Wire Feed Speed 340 in./min (864 cm/min)
Current 193 A
Deposition Rate 5.6 lb/h (2.5 kg/h)
Deposition Type 6
Diameter .045 in. (1.2 mm)
Efficiency (%) 82 %
Shielding Gas 100% CO2
Voltage 25 V
Wire Feed Speed 310 in./min (787 cm/min)
Current 180 A
Deposition Rate 5.1 lb/h (2.3 kg/h)
Deposition Type 6
Diameter .045 in. (1.2 mm)
Efficiency (%) 82 %
Shielding Gas 100% CO2
Voltage 24 V
Wire Feed Speed 280 in./min (711 cm/min)
Current 167 A
Deposition Rate 4.5 lb/h (2.0 kg/h)
Deposition Type 6
Diameter .045 in. (1.2 mm)
Efficiency (%) 82 %
Shielding Gas 100% CO2
Voltage 24 V
Wire Feed Speed 250 in./min (635 cm/min)
Current 154 A
Deposition Rate 3.9 lb/h (1.8 kg/h)
Deposition Type 6
Diameter .045 in. (1.2 mm)
Efficiency (%) 81 %
Shielding Gas 100% CO2
Voltage 23 V
Wire Feed Speed 220 in./min (559 cm/min)
Current 140 A
Deposition Rate 3.3 lb/h (1.5 kg/h)
Deposition Type 6
Diameter .045 in. (1.2 mm)
Efficiency (%) 81 %
Shielding Gas 100% CO2
Voltage 23 V
Wire Feed Speed 190 in./min (483 cm/min)
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Part Numbers and Accessories

Part Numbers : Dual Shield 810X-NI1
DS 810X-NI1 045X33#AWS 245022074 FIND A DISTRIBUTOR
DS 810X-NI1 052X33#AWS 245022132 FIND A DISTRIBUTOR
DS 810X-NI1 1/16X33#AWS 245022082 FIND A DISTRIBUTOR
DS 810X-NI1 1/16X60#CL 245022090 FIND A DISTRIBUTOR
DS 810X-NI1 1/16X600#OMP 245023023 FIND A DISTRIBUTOR
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