Dual Shield 8000-NI2

ESAB

Dual Shield 8000-NI2

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Dual Shield 8000-Ni2 is an all-position flux cored electrode that deposits 2.5% Ni deposit with an 82 ksi (565 MPa) minimum tensile strength. Dual Shield 8000-Ni2 may be used with CO2 or argon mixtures. The argon-CO2 mixtures reduce spatter and further improve weldability especially for small vertical-up fillets. Dual Shield 8000-Ni2 produces superior weld metal properties which make it most desirable for such applications as shipbuilding and heavy machinery construction. The weld metal analysis is similar to an E8018-C1 low hydrogen electrode.


Industries

  • Bridge Construction
  • Industrial and General Fabrication
  • Mobile Equipment
  • Process

Welding Process

  • FCAW (Flux Core)

Typical Charpy V-Notch Properties

Impact Value Testing Temperature
as welded 100% co2
84 J(62 ft-lb) -18 degC(0 degF)
58 J(43 ft-lb) -29 degC(-20 degF)
53 J(39 ft-lb) -40 degC(-40 degF)
46 J(34 ft-lb) -51 degC(-60 degF)
as welded 75% ar - 25% co2
69 J(63 ft-lb) -18 degC(0 degF)
64 J(47 ft-lb) -29 degC(-20 degF)
54 J(40 ft-lb) -40 degC(-40 degF)
37 J(27 ft-lb) -51 degC(-60 degF)

Typical Tensile Properties

Condition As Welded As Welded
Reduction in Area 68 % 67 %
Shielding Gas 75% Ar - 25% CO2 100% CO2
Tensile Strength 620 MPa(90 ksi) 605 MPa(88 ksi)
Yield Strength 565 MPa(82 ksi) 550 MPa(80 ksi)
Elongation 27 % 26 %

Deposition Data

Current Deposition Rate Diameter Deposition Efficiency (%) TTW Dist. Voltage Wire Feed Speed
190 A 2.77 kg/h(6.1 lb/h) 1.6 mm(1/16 in.) 87 % 27 V 38 cm/min(150 in./min)
300 A 4.63 kg/h(10.2 lb/h) 1.6 mm(1/16 in.) 87 % 30 V 35 cm/min(250 in./min)
365 A 5.58 kg/h(12.3 lb/h) 1.6 mm(1/16 in.) 86 % 33 V 762 cm/min(300 in./min)
410 A 6.35 kg/h(14 lb/h) 1.6 mm(1/16 in.) 88 % 33 V 889 cm/min(350 in./min)
450 A 7.3 kg/h(16 lb/h) 1.6 mm(1/16 in.) 87 % 33 V 1016 cm/min(400 in./min)
500 A 9.11 kg/h(20.1 lb/h) 1.6 mm(1/16 in.) 87 % 39 V 1270 cm/min(500 in./min)
150 A 1.91 kg/h(4.2 lb/h) 1.2 mm(.045 in.) 86 % 28 V 508 cm/min(200 in./min)
210 A 86 kg/h(6.3 lb/h) 1.2 mm(.045 in.) 86 % 29 V 762 cm/min(300 in./min)
250 A 3.86 kg/h(8.5 lb/h) 1.2 mm(.045 in.) 87 % 30 V 1016 cm/min(400 in./min)
290 A 4.85 kg/h(10.7 lb/h) 1.2 mm(.045 in.) 87 % 33 V 1270 cm/min(500 in./min)
330 A 5.76 kg/h(12.7 lb/h) 1.2 mm(.045 in.) 87 % 34 V 1524 cm/min(600 in./min)
155 A 2 kg/h(4.4 lb/h) 1.4 mm(.052 in.) 87 % 25 V 381 cm/min(150 in./min)
245 A 3.31 kg/h(7.3 lb/h) 1.4 mm(.052 in.) 86 % 28 V 635 cm/min(250 in./min)
310 A 4.63 kg/h(10.2 lb/h) 1.4 mm(.052 in.) 85 % 33 V 889 cm/min(350 in./min)
360 A 6.03 kg/h(13.3 lb/h) 1.4 mm(.052 in.) 85 % 36 V 1143 cm/min(450 in./min)
430 A 7.98 kg/h(17.6 lb/h) 1.4 mm(.052 in.) 87 % 37 V 1524 cm/min(600 in./min)
100% CO2
315 A 1.6 mm(1/16 in.) 25 mm(1 in.) 32 V 699 mm/min(275 in./min)
305 A 1.6 mm(1/16 in.) 25 mm(1 in.) 28 V 640 mm/min(260 in./min)
200 A 1.6 mm(1/16 in.) 25 mm(1 in.) 24 V 381 mm/min(150 in./min)
190 A 1.2 mm(.045 in.) 19 mm(3/4 in.) 31 V 952 mm/min(375 in./min)
215 A 1.2 mm(.045 in.) 19 mm(3/4 in.) 28 V 914 mm/min(360 in./min)
140 A 1.2 mm(.045 in.) 19 mm(3/4 in.) 23 V 445 mm/min(175 in./min)
75% Ar - 25% CO2
315 A 1.6 mm(1/16 in.) 25 mm(1 in.) 32 V 699 mm/min(275 in./min)
305 A 1.6 mm(1/16 in.) 25 mm(1 in.) 27 V 640 mm/min(260 in./min)
200 A 1.6 mm(1/16 in.) 25 mm(1 in.) 24 V 381 mm/min(150 in./min)
225 A 1.2 mm(.045 in.) 19 mm(3/4 in.) 29 V 952 mm/min(375 in./min)
215 A 1.2 mm(.045 in.) 19 mm(3/4 in.) 27 V 914 mm/min(360 in./min)
140 A 1.2 mm(.045 in.) 19 mm(3/4 in.) 21 V 445 mm/min(175 in./min)

Classifications

Classifications ASME SFA 5.29 :
ASME SFA 5.36 :
AWS A5.36 : E81T1M21A4-Ni2-H8
AWS A5.36 : E81T1-C1A6-Ni2-H8
AWS A5.29 : E81T1-Ni2C-JH8/E81T1-Ni2M H8

Approvals

Approvals ABS
CWB CSA W48: E551T1-Ni2M-H8, E551T1-Ni2C-H8
MIL-E-24403/1 MIL-81T1-Ni2C-J/Ni2M
Approvals are based on factory location. Please contact ESAB for more information.

Typical Weld Metal Analysis %

Typical Weld Metal Analysis %
C Mn Ni P S Si
100% CO2
0.05 % 0.90 % 2.20 % 0.012 % 0.010 % 0.30 %
75% Ar - 25% CO2
0.05 % 1.10 % 2.20 % 0.012 % 0.010 % 0.40 %
100% CO2
0.012 %
75% Ar - 25% CO2
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How to purchase Dual Shield 8000-NI2

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Part Numbers and Accessories

Part Numbers : Dual Shield 8000-NI2
DS 8000-NI2 045X33#AWS 245020409
DS 8000-NI2 1/16X33#AWS 245020219
DS 8000-NI2 1/16X60#CL 245020383
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