Dual Shield 8000-NI2

ESAB

Dual Shield 8000-NI2

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Dual Shield 8000-Ni2 is an all-position flux cored electrode that deposits 2.5% Ni deposit with an 82 ksi (565 MPa) minimum tensile strength. Dual Shield 8000-Ni2 may be used with CO2 or argon mixtures. The argon-CO2 mixtures reduce spatter and further improve weldability especially for small vertical-up fillets. Dual Shield 8000-Ni2 produces superior weld metal properties which make it most desirable for such applications as shipbuilding and heavy machinery construction. The weld metal analysis is similar to an E8018-C1 low hydrogen electrode.

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Industries

  • Bridge Construction
  • Industrial and General Fabrication
  • Mobile Equipment
  • Process

Welding Process

  • FCAW (Flux Core)

Typical Weld Metal Analysis %

Weld Metal Analysis
Element S P Mn C S C Mn Si Ni Si Ni P
Nominal Percentage 0.010 % 0.012 % 0.90 % 0.05 % 0.010 % 0.05 % 1.10 % 0.40 % 2.20 % 0.30 % 2.20 % 0.012 %
Minimum Percentage 0.012 %
Shielding Gas 100% CO2 75% Ar - 25% CO2 100% CO2 100% CO2 75% Ar - 25% CO2 75% Ar - 25% CO2 75% Ar - 25% CO2 75% Ar - 25% CO2 75% Ar - 25% CO2 100% CO2 100% CO2 100% CO2

Approvals

Grade MIL-81T1-Ni2C-J/Ni2M
Society MIL-E-24403/1
Society ABS
Grade CSA W48: E551T1-Ni2M-H8, E551T1-Ni2C-H8
Society CWB

Typical Charpy V-Notch Properties

Condition 1
Shielding Gas 75% Ar - 25% CO2
Testing Temperature 0 degF (-18 degC)
Condition 1
Shielding Gas 75% Ar - 25% CO2
Testing Temperature -20 degF (-29 degC)
Condition 1
Shielding Gas 75% Ar - 25% CO2
Testing Temperature -40 degF (-40 degC)
Condition 1
Shielding Gas 100% CO2
Testing Temperature 0 degF (-18 degC)
Condition 1
Shielding Gas 100% CO2
Testing Temperature -20 degF (-29 degC)
Condition 1
Shielding Gas 100% CO2
Testing Temperature -40 degF (-40 degC)
Condition 1
Shielding Gas 100% CO2
Testing Temperature -60 degF (-51 degC)
Condition 1
Shielding Gas 75% Ar - 25% CO2
Testing Temperature -60 degF (-51 degC)

Classifications

Name ASME SFA 5.29
Name ASME SFA 5.36
Grade E81T1M21A4-Ni2-H8
Name AWS A5.36
Grade E81T1-C1A6-Ni2-H8
Name AWS A5.36
Grade E81T1-Ni2C-JH8/E81T1-Ni2M H8
Name AWS A5.29

Typical Tensile Properties

Condition As Welded As Welded
Reduction in Area 68 % 67 %
Shielding Gas 75% Ar - 25% CO2 100% CO2
Tensile Strength (imp) 90 ksi 88 ksi
Tensile Strength (met) 620 MPa 605 MPa
Yield Strength (imp) 82 ksi 80 ksi
Yield Strength (met) 565 MPa 550 MPa
Elongation 27 % 26 %

Deposition Data

Current 190 A
Deposition Rate 6.1 lb/h (2.77 kg/h)
Diameter 1/16 in. (1.6 mm)
Efficiency (%) 87 %
Voltage 27 V
Wire Feed Speed 150 in./min (38 cm/min)
Current 300 A
Deposition Rate 10.2 lb/h (4.63 kg/h)
Diameter 1/16 in. (1.6 mm)
Efficiency (%) 87 %
Voltage 30 V
Wire Feed Speed 250 in./min (35 cm/min)
Current 365 A
Deposition Rate 12.3 lb/h (5.58 kg/h)
Diameter 1/16 in. (1.6 mm)
Efficiency (%) 86 %
Voltage 33 V
Wire Feed Speed 300 in./min (762 cm/min)
Current 410 A
Deposition Rate 14 lb/h (6.35 kg/h)
Diameter 1/16 in. (1.6 mm)
Efficiency (%) 88 %
Voltage 33 V
Wire Feed Speed 350 in./min (889 cm/min)
Current 450 A
Deposition Rate 16 lb/h (7.3 kg/h)
Diameter 1/16 in. (1.6 mm)
Efficiency (%) 87 %
Voltage 33 V
Wire Feed Speed 400 in./min (1016 cm/min)
Current 500 A
Deposition Rate 20.1 lb/h (9.11 kg/h)
Diameter 1/16 in. (1.6 mm)
Efficiency (%) 87 %
Voltage 39 V
Wire Feed Speed 500 in./min (1270 cm/min)
Current 315 A
Diameter 1/16 in. (1.6 mm)
Shielding Gas 100% CO2
TTW Dist. 1 in. (25 mm)
Voltage 32 V
Wire Feed Speed 275 in./min (699 mm/min)
Current 305 A
Diameter 1/16 in. (1.6 mm)
Shielding Gas 100% CO2
TTW Dist. 1 in. (25 mm)
Voltage 28 V
Wire Feed Speed 260 in./min (640 mm/min)
Current 200 A
Diameter 1/16 in. (1.6 mm)
Shielding Gas 100% CO2
TTW Dist. 1 in. (25 mm)
Voltage 24 V
Wire Feed Speed 150 in./min (381 mm/min)
Current 315 A
Diameter 1/16 in. (1.6 mm)
Shielding Gas 75% Ar - 25% CO2
TTW Dist. 1 in. (25 mm)
Voltage 32 V
Wire Feed Speed 275 in./min (699 mm/min)
Current 305 A
Diameter 1/16 in. (1.6 mm)
Shielding Gas 75% Ar - 25% CO2
TTW Dist. 1 in. (25 mm)
Voltage 27 V
Wire Feed Speed 260 in./min (640 mm/min)
Current 200 A
Diameter 1/16 in. (1.6 mm)
Shielding Gas 75% Ar - 25% CO2
TTW Dist. 1 in. (25 mm)
Voltage 24 V
Wire Feed Speed 150 in./min (381 mm/min)
Current 190 A
Diameter .045 in. (1.2 mm)
Shielding Gas 100% CO2
TTW Dist. 3/4 in. (19 mm)
Voltage 31 V
Wire Feed Speed 375 in./min (952 mm/min)
Current 215 A
Diameter .045 in. (1.2 mm)
Shielding Gas 100% CO2
TTW Dist. 3/4 in. (19 mm)
Voltage 28 V
Wire Feed Speed 360 in./min (914 mm/min)
Current 140 A
Diameter .045 in. (1.2 mm)
Shielding Gas 100% CO2
TTW Dist. 3/4 in. (19 mm)
Voltage 23 V
Wire Feed Speed 175 in./min (445 mm/min)
Current 225 A
Diameter .045 in. (1.2 mm)
Shielding Gas 75% Ar - 25% CO2
TTW Dist. 3/4 in. (19 mm)
Voltage 29 V
Wire Feed Speed 375 in./min (952 mm/min)
Current 215 A
Diameter .045 in. (1.2 mm)
Shielding Gas 75% Ar - 25% CO2
TTW Dist. 3/4 in. (19 mm)
Voltage 27 V
Wire Feed Speed 360 in./min (914 mm/min)
Current 140 A
Diameter .045 in. (1.2 mm)
Shielding Gas 75% Ar - 25% CO2
TTW Dist. 3/4 in. (19 mm)
Voltage 21 V
Wire Feed Speed 175 in./min (445 mm/min)
Current 150 A
Deposition Rate 4.2 lb/h (1.91 kg/h)
Diameter .045 in. (1.2 mm)
Efficiency (%) 86 %
Voltage 28 V
Wire Feed Speed 200 in./min (508 cm/min)
Current 210 A
Deposition Rate 6.3 lb/h (86 kg/h)
Diameter .045 in. (1.2 mm)
Efficiency (%) 86 %
Voltage 29 V
Wire Feed Speed 300 in./min (762 cm/min)
Current 250 A
Deposition Rate 8.5 lb/h (3.86 kg/h)
Diameter .045 in. (1.2 mm)
Efficiency (%) 87 %
Voltage 30 V
Wire Feed Speed 400 in./min (1016 cm/min)
Current 290 A
Deposition Rate 10.7 lb/h (4.85 kg/h)
Diameter .045 in. (1.2 mm)
Efficiency (%) 87 %
Voltage 33 V
Wire Feed Speed 500 in./min (1270 cm/min)
Current 330 A
Deposition Rate 12.7 lb/h (5.76 kg/h)
Diameter .045 in. (1.2 mm)
Efficiency (%) 87 %
Voltage 34 V
Wire Feed Speed 600 in./min (1524 cm/min)
Current 155 A
Deposition Rate 4.4 lb/h (2 kg/h)
Diameter .052 in. (1.4 mm)
Efficiency (%) 87 %
Voltage 25 V
Wire Feed Speed 150 in./min (381 cm/min)
Current 245 A
Deposition Rate 7.3 lb/h (3.31 kg/h)
Diameter .052 in. (1.4 mm)
Efficiency (%) 86 %
Voltage 28 V
Wire Feed Speed 250 in./min (635 cm/min)
Current 310 A
Deposition Rate 10.2 lb/h (4.63 kg/h)
Diameter .052 in. (1.4 mm)
Efficiency (%) 85 %
Voltage 33 V
Wire Feed Speed 350 in./min (889 cm/min)
Current 360 A
Deposition Rate 13.3 lb/h (6.03 kg/h)
Diameter .052 in. (1.4 mm)
Efficiency (%) 85 %
Voltage 36 V
Wire Feed Speed 450 in./min (1143 cm/min)
Current 430 A
Deposition Rate 17.6 lb/h (7.98 kg/h)
Diameter .052 in. (1.4 mm)
Efficiency (%) 87 %
Voltage 37 V
Wire Feed Speed 600 in./min (1524 cm/min)
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Part Numbers and Accessories

Part Numbers : Dual Shield 8000-NI2
DS 8000-NI2 045X33#AWS 245020409 FIND A DISTRIBUTOR
DS 8000-NI2 1/16X33#AWS 245020219 FIND A DISTRIBUTOR
DS 8000-NI2 1/16X60#CL 245020383 FIND A DISTRIBUTOR
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