Dual Shield 8000-NI2

ESAB

Dual Shield 8000-NI2

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Dual Shield 8000-Ni2 is an all-position flux cored electrode that deposits 2.5% Ni deposit with an 82 ksi (565 MPa) minimum tensile strength. Dual Shield 8000-Ni2 may be used with CO2 or argon mixtures. The argon-CO2 mixtures reduce spatter and further improve weldability especially for small vertical-up fillets. Dual Shield 8000-Ni2 produces superior weld metal properties which make it most desirable for such applications as shipbuilding and heavy machinery construction. The weld metal analysis is similar to an E8018-C1 low hydrogen electrode.


Industries

  • Bridge Construction
  • Industrial and General Fabrication
  • Mobile Equipment
  • Process

Welding Process

  • FCAW (Flux Core)

Typical Weld Metal Analysis %

Weld Metal Analysis
Element S P Mn C S C Mn Si Ni Si Ni P
Nominal Percentage 0.010 % 0.012 % 0.90 % 0.05 % 0.010 % 0.05 % 1.10 % 0.40 % 2.20 % 0.30 % 2.20 % 0.012 %
Minimum Percentage 0.012 %
Shielding Gas 100% CO2 75% Ar - 25% CO2 100% CO2 100% CO2 75% Ar - 25% CO2 75% Ar - 25% CO2 75% Ar - 25% CO2 75% Ar - 25% CO2 75% Ar - 25% CO2 100% CO2 100% CO2 100% CO2

Approvals

Grade MIL-81T1-Ni2C-J/Ni2M
Society MIL-E-24403/1
Society ABS
Grade CSA W48: E551T1-Ni2M-H8, E551T1-Ni2C-H8
Society CWB

Typical Charpy V-Notch Properties

Condition 1
Impact Value (imp) 63 ft-lb
Impact Value (met) 69 J
Shielding Gas 75% Ar - 25% CO2
Testing Temperature -18 degC (0 degF)
Condition 1
Impact Value (imp) 47 ft-lb
Impact Value (met) 64 J
Shielding Gas 75% Ar - 25% CO2
Testing Temperature -29 degC (-20 degF)
Condition 1
Impact Value (imp) 40 ft-lb
Impact Value (met) 54 J
Shielding Gas 75% Ar - 25% CO2
Testing Temperature -40 degC (-40 degF)
Condition 1
Impact Value (imp) 62 ft-lb
Impact Value (met) 84 J
Shielding Gas 100% CO2
Testing Temperature -18 degC (0 degF)
Condition 1
Impact Value (imp) 43 ft-lb
Impact Value (met) 58 J
Shielding Gas 100% CO2
Testing Temperature -29 degC (-20 degF)
Condition 1
Impact Value (imp) 39 ft-lb
Impact Value (met) 53 J
Shielding Gas 100% CO2
Testing Temperature -40 degC (-40 degF)
Condition 1
Impact Value (imp) 34 ft-lb
Impact Value (met) 46 J
Shielding Gas 100% CO2
Testing Temperature -51 degC (-60 degF)
Condition 1
Impact Value (imp) 27 ft-lb
Impact Value (met) 37 J
Shielding Gas 75% Ar - 25% CO2
Testing Temperature -51 degC (-60 degF)

Classifications

Name ASME SFA 5.29
Name ASME SFA 5.36
Grade E81T1M21A4-Ni2-H8
Name AWS A5.36
Grade E81T1-C1A6-Ni2-H8
Name AWS A5.36
Grade E81T1-Ni2C-JH8/E81T1-Ni2M H8
Name AWS A5.29

Typical Tensile Properties

Condition As Welded As Welded
Reduction in Area 68 % 67 %
Shielding Gas 75% Ar - 25% CO2 100% CO2
Tensile Strength (imp) 90 ksi 88 ksi
Tensile Strength (met) 620 MPa 605 MPa
Yield Strength (imp) 82 ksi 80 ksi
Yield Strength (met) 565 MPa 550 MPa
Elongation 27 % 26 %

Deposition Data

Current 190 A
Deposition Rate 2.77 kg/h (6.1 lb/h)
Diameter 1.6 mm (1/16 in.)
Efficiency (%) 87 %
Voltage 27 V
Wire Feed Speed 38 cm/min (150 in./min)
Current 300 A
Deposition Rate 4.63 kg/h (10.2 lb/h)
Diameter 1.6 mm (1/16 in.)
Efficiency (%) 87 %
Voltage 30 V
Wire Feed Speed 35 cm/min (250 in./min)
Current 365 A
Deposition Rate 5.58 kg/h (12.3 lb/h)
Diameter 1.6 mm (1/16 in.)
Efficiency (%) 86 %
Voltage 33 V
Wire Feed Speed 762 cm/min (300 in./min)
Current 410 A
Deposition Rate 6.35 kg/h (14 lb/h)
Diameter 1.6 mm (1/16 in.)
Efficiency (%) 88 %
Voltage 33 V
Wire Feed Speed 889 cm/min (350 in./min)
Current 450 A
Deposition Rate 7.3 kg/h (16 lb/h)
Diameter 1.6 mm (1/16 in.)
Efficiency (%) 87 %
Voltage 33 V
Wire Feed Speed 1016 cm/min (400 in./min)
Current 500 A
Deposition Rate 9.11 kg/h (20.1 lb/h)
Diameter 1.6 mm (1/16 in.)
Efficiency (%) 87 %
Voltage 39 V
Wire Feed Speed 1270 cm/min (500 in./min)
Current 315 A
Diameter 1.6 mm (1/16 in.)
Shielding Gas 100% CO2
TTW Dist. 25 mm (1 in.)
Voltage 32 V
Wire Feed Speed 699 mm/min (275 in./min)
Current 305 A
Diameter 1.6 mm (1/16 in.)
Shielding Gas 100% CO2
TTW Dist. 25 mm (1 in.)
Voltage 28 V
Wire Feed Speed 640 mm/min (260 in./min)
Current 200 A
Diameter 1.6 mm (1/16 in.)
Shielding Gas 100% CO2
TTW Dist. 25 mm (1 in.)
Voltage 24 V
Wire Feed Speed 381 mm/min (150 in./min)
Current 315 A
Diameter 1.6 mm (1/16 in.)
Shielding Gas 75% Ar - 25% CO2
TTW Dist. 25 mm (1 in.)
Voltage 32 V
Wire Feed Speed 699 mm/min (275 in./min)
Current 305 A
Diameter 1.6 mm (1/16 in.)
Shielding Gas 75% Ar - 25% CO2
TTW Dist. 25 mm (1 in.)
Voltage 27 V
Wire Feed Speed 640 mm/min (260 in./min)
Current 200 A
Diameter 1.6 mm (1/16 in.)
Shielding Gas 75% Ar - 25% CO2
TTW Dist. 25 mm (1 in.)
Voltage 24 V
Wire Feed Speed 381 mm/min (150 in./min)
Current 190 A
Diameter 1.2 mm (.045 in.)
Shielding Gas 100% CO2
TTW Dist. 19 mm (3/4 in.)
Voltage 31 V
Wire Feed Speed 952 mm/min (375 in./min)
Current 215 A
Diameter 1.2 mm (.045 in.)
Shielding Gas 100% CO2
TTW Dist. 19 mm (3/4 in.)
Voltage 28 V
Wire Feed Speed 914 mm/min (360 in./min)
Current 140 A
Diameter 1.2 mm (.045 in.)
Shielding Gas 100% CO2
TTW Dist. 19 mm (3/4 in.)
Voltage 23 V
Wire Feed Speed 445 mm/min (175 in./min)
Current 225 A
Diameter 1.2 mm (.045 in.)
Shielding Gas 75% Ar - 25% CO2
TTW Dist. 19 mm (3/4 in.)
Voltage 29 V
Wire Feed Speed 952 mm/min (375 in./min)
Current 215 A
Diameter 1.2 mm (.045 in.)
Shielding Gas 75% Ar - 25% CO2
TTW Dist. 19 mm (3/4 in.)
Voltage 27 V
Wire Feed Speed 914 mm/min (360 in./min)
Current 140 A
Diameter 1.2 mm (.045 in.)
Shielding Gas 75% Ar - 25% CO2
TTW Dist. 19 mm (3/4 in.)
Voltage 21 V
Wire Feed Speed 445 mm/min (175 in./min)
Current 150 A
Deposition Rate 1.91 kg/h (4.2 lb/h)
Diameter 1.2 mm (.045 in.)
Efficiency (%) 86 %
Voltage 28 V
Wire Feed Speed 508 cm/min (200 in./min)
Current 210 A
Deposition Rate 86 kg/h (6.3 lb/h)
Diameter 1.2 mm (.045 in.)
Efficiency (%) 86 %
Voltage 29 V
Wire Feed Speed 762 cm/min (300 in./min)
Current 250 A
Deposition Rate 3.86 kg/h (8.5 lb/h)
Diameter 1.2 mm (.045 in.)
Efficiency (%) 87 %
Voltage 30 V
Wire Feed Speed 1016 cm/min (400 in./min)
Current 290 A
Deposition Rate 4.85 kg/h (10.7 lb/h)
Diameter 1.2 mm (.045 in.)
Efficiency (%) 87 %
Voltage 33 V
Wire Feed Speed 1270 cm/min (500 in./min)
Current 330 A
Deposition Rate 5.76 kg/h (12.7 lb/h)
Diameter 1.2 mm (.045 in.)
Efficiency (%) 87 %
Voltage 34 V
Wire Feed Speed 1524 cm/min (600 in./min)
Current 155 A
Deposition Rate 2 kg/h (4.4 lb/h)
Diameter 1.4 mm (.052 in.)
Efficiency (%) 87 %
Voltage 25 V
Wire Feed Speed 381 cm/min (150 in./min)
Current 245 A
Deposition Rate 3.31 kg/h (7.3 lb/h)
Diameter 1.4 mm (.052 in.)
Efficiency (%) 86 %
Voltage 28 V
Wire Feed Speed 635 cm/min (250 in./min)
Current 310 A
Deposition Rate 4.63 kg/h (10.2 lb/h)
Diameter 1.4 mm (.052 in.)
Efficiency (%) 85 %
Voltage 33 V
Wire Feed Speed 889 cm/min (350 in./min)
Current 360 A
Deposition Rate 6.03 kg/h (13.3 lb/h)
Diameter 1.4 mm (.052 in.)
Efficiency (%) 85 %
Voltage 36 V
Wire Feed Speed 1143 cm/min (450 in./min)
Current 430 A
Deposition Rate 7.98 kg/h (17.6 lb/h)
Diameter 1.4 mm (.052 in.)
Efficiency (%) 87 %
Voltage 37 V
Wire Feed Speed 1524 cm/min (600 in./min)
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Part Numbers and Accessories

Part Numbers : Dual Shield 8000-NI2
DS 8000-NI2 045X33#AWS 245020409
DS 8000-NI2 1/16X33#AWS 245020219
DS 8000-NI2 1/16X60#CL 245020383
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