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ESAB

Warrior 500i CV/CC

Warrior 500i CV/CC

Warrior 500i is a reliable, multi-process welding machine designed for heavy-duty productivity with up to 500 Amps delivered with superb arc characteristics.



Multiple Operator System Racks are available for this product upon request.

Where To Buy


Features

  • Inverter Technology –Warrior brings the outstanding arc performance and energy savings you expect from an inverter. Along with increased energy efficiency and more power from a lighter, smaller, and more portable unit, Warrior provides the simple functionality welders want at a competitive price.
  • High-Duty Cycle -For long runs across a variety of applications and delivers 400 A or 500 A at 60% Duty Cycle.
  • Durable and rugged –IP23 rating for outdoor and indoor use in rough environment.
  • Easy-to-use–Clear and intuitive user interface for everyone to get started quickly. Glove-friendly knobs make adjustments quick and easy.
  • Wide input voltage range to support regional requirements.


Industries

  • Automotive
  • Aerospace
  • General Manufacturing
  • Heavy Fabrication
  • Nuclear
  • Pressure Vessels
  • Ship and Offshore Yards

Welding Process

  • SMAW/MMA (Stick)
  • GTAW (TIG - Tungsten Inert Gas )
  • GMAW (MIG/MAG - Metal Inert Gas / Metal Active Gas)
  • FCAW - Flux Core Arc Welding

Specifications

Dimensions

Power Source Only

Height 18.5 in. (470 mm)
Length 28.1 in. (712 mm)
Width 12.8 in. (325 mm)

Power Specifications

GTAW

Current Range(A) 4-500 A

GMAW/SMAW

Current Range(A) 16-500 A

Specifications

Operating Temp -10 to 40 °C (14 to 104 °F)
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Dimensions

Power Source Only

Height 18.5 in. (470 mm)
Length 28.1 in. (712 mm)
Width 12.8 in. (325 mm)

Input Voltage

Model Warrior 500i CV/CC Warrior Feed 304 Power Supply
Frequency 50/60 Hz 50/60 Hz
Phase 3
Voltage 380/460/575 V 42 V

Power Specifications

GTAW

Current Range(A) 4-500 A

GMAW/SMAW

Current Range(A) 16-500 A
Efficiency at Maximum Current 89 %
Energy Save Mode 30 W
Open Circuit Power W 500 W
Open Circuit Voltage 54 VAC
Power Factor at Maximum Current 0.92
Protection Class IP 23

Specifications

Operating Temp -10 to 40 °C (14 to 104 °F)

Weight

Power Source Only

Weight 115 lb (52 kg)

Welding Output

Duty Cycle 60 %
Output Voltage 40 VAC
Duty Cycle 100 %
Output Voltage 36 VAC
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How to purchase Warrior 500i CV/CC

We're as eager to put ESAB gear in your hands as you are to have it. That's why we sell our products with distributors who'll give you the attention, support, and value you deserve. Their expertise will make sure that you're as happy with the purchasing process as we know you'll be with your purchase itself.

To make things even easier, we've developed the online shopping list below. As you browse our site, you'll be able to click on any product to have it added to this easy reference sheet. And when you're done, you can send the list to yourself or print it out and bring it in to the distributor of your choice.

To find an ESAB distributor, just use the distributor locator tool featured on every page of our site. Alternatively, you can call our support line at 1-877-935-3226 and we'll point you in the right direction.

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Part Numbers and Accessories

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Part Numbers : Warrior 500i CV/CC
Warrior 500i cvcc 460V 4 Pack Rack 0588002034
Warrior 500i WF 404HD 6.5 ft. (2 m) 0561000179
Warrior 500i WF 404HD 32.8 ft. (10 m) 0561000186
Warrior 500i WF 404HD 6.5 ft. (2 m) Basic Package 0561000180
Warrior 500i WF 404HD 49.2 ft. (15 m) 0561000182
Warrior 500i WF 304 82 ft. (25 m) 0561000158
Warrior 500i cvcc 460V 6 Pack Rack 0588002036
Warrior 500i WF 304 32.8 ft. (10 m) Basic Package 0561000162
Warrior 500i WF 304 32.8 ft. (10 m) 0561000157
Warrior 500i WF 304 6.5 ft. (2 m) Basic Package 0561000160
Warrior 500i WF 304 16.4 ft. (5 m) Basic Package 0561000161
Warrior 500i WF 304 6.5 ft. (2 m) 0561000155
Warrior 500i MobileFeed 301AVS 0558101762
Warrior 500i WF 304 16.4 ft. (5 m) 0561000156
Warrior 500i 4 Pack (4 power sources)* 0588002000

* Fused for 460V - specify input voltage when ordering in Canada.

RTW - Ready-to-Weld packages include power source, wire feeder, connection set, regulator/flowmeter, .035/.045 in. (0.9-1.2 mm) feed rolls and 1-cylinder cart.

MigRacer packages include 2-cylinder cart. USA packages are pre-wired for 460 V. Canada packages are pre-wired for 575 V.

Basic Packages: USA - for extended reach connection sets and include power source, wire feeder and gun. USA packages are pre-wired for 460 V.
Canada - include everything in a RTW package except for the MIG Gun. Canada packages are pre-wired for 575 V.

Accessories : Warrior 500i CV/CC
Gas Meter (measures gas flow at the gun) 19043
Interconnection Cables - 70mm², Gas-Cooled, 2.0 m (6.5 ft) 0459836880
Interconnection Cables - 70mm², Gas-Cooled, 10.0 m (32.8 ft) 0459836882
Interconnection Cables - 70mm², Gas-Cooled, 15.0 m (49.2 ft) 0459836883
Interconnection Cables - 70mm², Gas-Cooled, 25.0 m (82 ft) 0459836884
Female gas hose quick-connector 0365803002
Remote Outlet Kit for Power Source 0465424880
MobileFeed 201 w/Meters-Rem V (Tweco) 0558101911
MobileFeed 201 w/o Meters (Tweco) 0558102194
Remote control M1 0459491895
COOL 2 Cooling Unit 0465427880
Guide pin extension kit, feeder 0465508880
Stabilizer kit for Counterbalance Arm 0465509880
Tweco Spray Master V450 MIG Gun (Euro), up to 1/16 in. (1.6 mm), 15 ft. (4.6 m) 1040-1850
Tweco Spray Master V350 MIG Gun (Tweco), up to 1/16 in. (1.6 mm), 15 ft. (4.6 m) 1036-1756
Warrior Feed Dual 304 (Tweco Connection) 0558101947
Warrior Feed Dual 304 (Euro Connection) 0558101946
Remote Adapter kit 0465451881
Bracket Kit for Heavy-Duty Cart (0558102236) 0558102310
Tweco Spray Master V250 MIG Gun (Euro), up to .045 in. (1.2 mm), 15 ft. (4.6 m) 1023-1288
Heavy-Duty Cart, 2-cylinder 0558102236
MobileFeed 301 w/o Meters (Tweco) 0558102195
Warrior YardFeed 200w Liquid-Cooled 0459906901
Warrior YardFeed 200 Gas-Cooled 0459906900
Warrior Feed 404HD (Tweco Connection) 0558102235
MiniBoom Counterbalance Device* 0458705880
Remote control AT1 CoarseFine 0459491897
Remote control AT1 0459491896
Remote Cable AN 8-12 Pole 82 ft. (25 m) 0459552883
Remote Cable AN 8-12 Pole 49.2 ft. (15 m) 0459552882
Remote Cable AN 8-12 Pole 32.8 ft. (10 m) 0459552881
Remote Cable AN 8-12 Pole 16.4 ft. (5 m) 0459552880
Interconnection Cables - 70mm², Gas-Cooled, 5 m (16.5 ft) 0459836881
Interconnection Cables - 70mm², Liquid-Cooled, 10.0 m (32.8 ft) 0459836892
Interconnection Cables - 70mm², Liquid-Cooled, 15 m (49.2 ft) 0459836893
Interconnection Cables - 70mm², Liquid-Cooled, 25.0 m (82 ft) 0459836894
Interconnection Cables - 70mm², Liquid-Cooled, 35 m 115 ft) 0459836895
Interconnection Cables - 70mm², Gas-Cooled, 35 m (115 ft) 0459836885
Interconnection Cables - 70mm², Liquid-Cooled, 2.0 m (6.5 ft) 0459836890
Interconnection Cables - 70mm², Liquid-Cooled, 5 m (16.5 ft) 0459836891
Warrior Feed 304 0465250880
Swivel Post for Heavy-Duty Cart (Warrior Feed only) 34075
Trolley - 4-wheel, 1-cylinder 0465510880
Wheel kit, power source 0465416880
Warrior Feed 304w 0465250881

*Includes: .035-.045 in. (0.9-1.2 mm) V-groove 40 mm feed rolls and guides

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