Rebel™ EMP 205ic AC/DC


Rebel™ EMP 205ic AC/DC

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We made the impossible possible with the first-ever portable, all-process machine, complete with MIG, Flux-Cored, Stick, DC TIG, DC Pulse TIG, and now AC TIG capabilities, which means – yes – it TIG welds aluminum. It's a TRUE all-in-one welding system that delivers best-in-class performance in each process in the most portable, durable, go anywhere, weld anything industrial package on the market today.

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  • True All-Process - excellent performance on MIG, Flux-Cored, STICK (including 6010 electrodes), DC TIG and AC TIG industrial applications
  • Advanced AC TIG features like high frequency starts, frequency adjustment up to 400 Hz, expanded balance & offset control and dual current. DC TIG also offers a pulse mode to 500 PPS and dual current.
  • sMIG Technology - exclusive sMIG ("smart MIG") feature continuously learns and adapts to the operator’s welding technique to provide a stable arc and superior, repeatable welds; increases productivity for the experienced welder, and reduces training time for novice welders
  • Unmatched Portability and Durability weighing in at only 49 lbs. (22 kg), Rebel EMP 205ic AC/DC with 5 handle roll cage can tackle any job around the shop or out at the job site
  • TFT Multilingual Display - packed full of features, Rebel EMP 205ic AC/DC has 4 programmable memory locations for each process, multi-language selection, trim adjustment, inductance control, pre/post flow control and spot weld setting - giving you the ability to fine tune your welds for the most optimal performance


  • Agricultural Equipment
  • Food and Beverage
  • Pipe Construction
  • Repair and Maintenance
  • Light Fabrication
  • Automotive Bodies
  • Training Schools

Welding Process

  • SMAW/MMA (Stick)
  • FCAW (Flux Core)
  • GTAW-P (Pulsed TIG)


Description or Qualifier Lead Length
Dimensions 1.8 m (6 ft) x null x null 584 mm (23 in.) x 229 mm (9 in.) x 406 mm (16 in.)


Rebel EMP 205ic
Weight 22 kg (49 lb)

Power Specifications

AC Balance 60-90 %
Max Output (A) 205 A 235 A 180 A
Max Output (V) 18.2 V 26.2 V 27.2 V
Power Factor at Maximum Current 0.98
Efficiency at Maximum Current 83 %
Open Circuit Voltage 68 V
Protection Class IP23S
Voltage Range (V) 12-26 V
Current Range(A) 5-235 A

Wire Feeder Specifications

Rebel EMP 205ic
Wire Feed Speed 2.0-11.9 m/min (80-475 in./min)

Welding Output

Model Rebel EMP 205ic
MIG (GMAW/FCAW) 205 A/24.3V @ 25%
150 A/21.5V @ 40%
125 A/20.3V @ 60%
110 A/19.5V @ 100%
MMA (SMAW) 170 A/26.8V @ 25%
125 A/25V @ 60%
100 A/24V @ 100%
TIG AC/DC (GTAW) 205 A/18.2V @ 25%
125 A/15V @ 60%
110 A/14.4V @ 100%

Input Voltage

Model Rebel EMP 205ic Rebel EMP 205ic
Voltage 120/230 ± 10% VAC
Phase 1
Frequency TIG Range - 25-400 Hz 50/60 Hz


Model Rebel EMP 205ic Rebel EMP 205ic
Conditional Statement Pulsed TIG (DC Only)
Pulse DC .01-500 sec
Standards CSA

How to purchase Rebel™ EMP 205ic AC/DC

We're as eager to put ESAB gear in your hands as you are to have it.  That's why we sell our products with distributors who'll give you the attention, support, and value you deserve.  Their expertise will make sure that you're as happy with the purchasing process as we know you'll be with your purchase itself.

To make things even easier, we've developed the online shopping list below.  As you browse our site, you'll be able to click on any product to have it added to this easy reference sheet.  And when you're done, you can send the list to yourself or print it out and bring it in to the distributor of your choice.

To find an ESAB distributor, just use the distributor locator tool featured on every page of our site.  Alternatively, you can call our support line at +361 382 1235 and we'll point you in the right direction.

Find the Closest Distributor

Part Numbers and Accessories

Part Numbers : Rebel™ EMP 205ic AC/DC
Rebel EMP 205ic AC/DC system, 10ft 0558102553

Accessories : Rebel™ EMP 205ic AC/DC
Drive Roll, Knurled V-Groove, .030/.035 in. (0.8/0.9 mm) (FCAW) 7977732
Drive Roll, V-Groove, .023/.030 in. (0.6/0.8 mm) (installed) 7977036
Drive Roll, V-Groove, .023/.035 in. (0.6/0.9 mm) W4014800
Electrode Holder 200A and Lead Assembly, 4 m (13 ft.), 50 mm WS200E13
Ground Clamp 200 A and Lead Assembly, 3 m (10 ft.), 50 mm WS200G10
Guide Tube, .023-.030 in. (0.6-0.8 mm) 0558102460
Guide Tube, .035-.052 in. (0.9-1.2 mm) 0558102461
HRF 1425-580 Regulator/Flowmeter 0781-2743
Power Adapter, 230 V to 120 V, 15 A (2 ft, N6-50R to N5-15P) W4014000
Rebel Dual Cylinder Cart 0558102492
Rebel Single Cylinder Cart 0558102491
TIG Foot Control, 4.6m (15 ft.) cable and 8-pin connector W4014450
Tweco 200A Spool Gun, 3.6 m (12 ft) 1027-1398
Tweco Fusion 180A MIG Gun, 3m (10 ft.) 1017-1388